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Process automation case study using the ROI-FIRST approach

Purchasing Management for Construction Sites

Industry

Engineering & Construction

Date

Sep 18, 2026

Company size

Mid-size (51-200 employees)

Recommendation

✅ Automate

Time saved

From 39 min to 14 min per purchase request

Process automated

Purchasing for construction sites, from site requisition to material received on site

Process description

A purchasing process that supplies materials, transport and safety equipment to active construction sites. Site residents raise requisitions, coordinators approve them, and a single purchasing lead builds a comparison of at least three suppliers for the purchasing committee, which meets twice a week. Treasury pays, the Occupational Health and Safety area clears each delivery vehicle with the client before it can enter the site, and the site team closes the process when the material arrives. The purchasing ERP records requisitions and orders, but every return, supplier query and step backwards happens by email, WhatsApp or phone and leaves no record. With 40 to 50 requests per day, the process involves 14 people and about 39 minutes of management per request, with no measurement of time by stage or by owner.

ROI Automation, recommendation and costs

COP

currency $:

Level of Automation
% Automation
Cases x Month
Time x Case (hours)
High - public requisition forms with mandatory specifications, routed approvals and returns with recorded reasons, automatic handoff to Treasury, supplier legal checklist and site-entry document portal with alerts, and real-time management dashboards. Supplier selection by the purchasing committee remains human
64
990
0.64
Personas Involucradas
Nivel de Cargo Promedio
Average Monthly Salary
Real Company Cost with Benefits
14
Mixed: General Manager (Level 1, x1), Coordinator/Supervisor (Level 3, x3), Senior Analyst (Level 4, x2), Site Resident Engineer (Level 4, x8)
3.639.474
5.580.413
Monthly Operational Cost
Annual Operational Cost
Estimated Monthly Savings
21.205.569
254.466.828
13.508.396
Estimated Annual Savings
Year 1 Investment
Net Benefit Year 1
162.100.746
9.180.000
152.920.746
Cumulative Net Benefit 3 Years
FTE Equivalente Liberado
458.762.238
3.8

Power in Numbers

1666

ROI Year 1 (%)

0.7

Payback (months)

17.7

Cost/Benefit ratio

✅ Automate

64% of this process is automatable, weighted by each role's actual workload. Purchasing consumes 3.8 FTE across 14 people and COP $254,466,828 per year. Automating it saves COP $162,100,746 annually against a COP $9,180,000 Year 1 investment, a 1,666% ROI with a 0.7-month payback. The savings come mainly from the purchasing lead, the approving coordinators and the site residents, who today chase status and clarify specifications outside any system. But the deeper issue is control. One person manages 40 to 50 requests a day, and if he is absent the process stops. Incomplete specifications and short deliveries force full restarts, including the three-supplier comparison, and up to five trucks have been turned away at sites for missing paperwork. Without recorded returns, management cannot tell whether the delay is the supplier, the site or purchasing. Automating here gives the same team the data to plan instead of react.

Signs of inefficiency detected

High manual follow-up: every return, supplier query or step back is handled by email, WhatsApp or phone and is not recorded in the purchasing ERP. Critical dependency on one person: a single purchasing lead manages 40 to 50 requests per day; if he is absent, the process stops. Incomplete specifications: requisitions arrive without model, size or exact description, forcing returns before the supplier comparison. Full restarts: when a supplier delivers 5 of 20 items, the purchase is cancelled and the three-supplier comparison starts over. Unknown real time: the two-day target exists on paper but is not measured by stage or owner. No status visibility: requesters cannot see where their request is or why it was returned. Site-entry failures: vehicle documents are sent 8 hours before delivery instead of the required 24, and up to five trucks have been turned away. Supplier compliance: legal documents are checked on paper, with no annual audit trail.

If your purchasing ERP records the order but not the returns, the calls and the WhatsApp messages, you are measuring the easy part of the process. Let's review your case.

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mmp@timeautomationagency.com

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